Acceleration Error – The maximum difference, at any measurand
value within the specified range, between output readings
taken with and without the application of acceleration.
Acceleration Error Band – The error band applicable when
constant accelerations with a specified range of amplitudes
are applied to a transducer along specified axes at room conditions.
Accuracy – The ratio of the error to the full–scale output (usually
expressed as “within ± … percent of full scale output”) or
the ratio of the error to the output, expressed in percent.
Ambient Conditions – The conditions (pressure, temperature,
etc.) of the medium surrounding the case of the
transducer.
Ambient Pressure Error – The maximum change in output,
at any measurand value within the specified range, when the
ambient pressure is changed between specified values.
Ambient Pressure Error Band – The error band application
when the transducer operates over a specified range of ambient
pressures.
Analog Output – Transducer output which is a continuous
function of the measurand except as modified by the resolution
of the transducer.
Attitude Error – The error due to the orientation of the transducer
relative to the direction in which gravity acts upon the
transducer (see Acceleration Error).
Best Straight Line – A line midway between the two parallel
straight lines closest together and enclosing all output vs. measurand
values after deletion of any obviously spurious data.
Breakdown Voltage Rating – The dc or sinusoidal ac voltage
stated in a specification which can be applied across specified
insulated portions of a transducer without causing arcing or
conduction above a specified current value across the insulating
material.
Burst Pressure Rating – The pressure stated in a specification
which may be applied to the sensing element of a transducer
without rupture of either the sensing element or transducer
case as specified. (see Case Burst Pressure).
Calibration – A test during which known measurand values
traceable to the NIST (National Institute of Standards and
Technology) are applied to the transducer and corresponding
output readings are recorded (and adjustments made if necessary).
Calibration Cycle – The application of known measurand
values traceable to the NIST, and the recording of corresponding
output readings, over the range of a transducer in an ascending
and descending direction. Calibration Record (or Curve) – A table or graph of the
measured relationship of the transducer output to the applied
measurand over the transducer range.
Case Burst Pressure – The pressure stated in a specification
which may be applied to the transducer ports which may cause
internal damage but will be contained within the case.
Compensation – Provision of a supplemental device or special
materials to counteract known sources of error.
Dead Band – The difference between circuit closing and
opening pressures at a pressure switch.
Dead Volume – The total volume of the pressure port cavity
of a transducer with room barometric pressure applied.
Dithering – The application of intermittent or oscillatory acceleration
forces sufficient to minimize static friction within
the transducer. (This specification should not be required on
modern high accuracy transducers.)
Dynamic Calibration – A calibration during which the measurand
varies with time in a specified manner and the output
is recorded as a function of time.
End Points – The outputs at the specified upper and lower
limits of the range.
Environmental Conditions – Specified external conditions
(shock, vibration, temperature, etc.) to which a transducer
may be exposed during shipping, storage, handling, and operation.
Error – The algebraic difference between the indicated value
and the true value of the measurand, usually expressed in percent
of the full scale output, sometimes expressed in percent
of the output reading of the transducer.
Error Band – The band of allowable deviations of output values
from a specified reference line or curve due to those causes
attributable to the transducer, as measured over two consecutive
calibration cycles unless otherwise specified.
Error Curve – A graphical representation of errors obtained
from a specified number of calibration cycles.
Excitation – The external electrical voltage and/or current
applied to a transducer for its proper operation.
FDR/AIDS – Flight Data Recorder/Airborne Integrated Data
System.
Frequency Response – The change with frequency of the output/
measurand amplitude ratio (and of the phase difference
between output and measurand) for a sinusoidally varying
measurand applied to a transducer within a stated range of
measurand frequencies, usually specified as “within ± … percent
from … to … Hz”. Friction Error – The maximum change in output, at any measurand
value within the specified range, before and after minimizing
friction within the transducer.
Friction–Free Calibration – Calibration under conditions
minimizing the effect of static friction, obtained by dithering.
(Dithering should not be required on modern high accuracy
transducers).
Full–Scale Output – The algebraic difference between the
end points.
Hysteresis – The maximum difference in output, at any given
measurand value within the specified range, when the value
is approached first with increasing and then with decreasing
measurand.
Input Impedance – The impedance (presented to the excitation
source) measured across the excitation terminals of a
transducer.
Insulation Resistance – The resistance measured between
specified insulated portions of a transducer when a specified
dc voltage is applied at room conditions unless otherwise
stated.
Life, Cycling – The specified minimum number of full range
excursions or specified partial range excursions over which a
transducer will operate as specified without changing its performance
beyond specified tolerances.
Life, Storage – The specified minimum length of time over
which a transducer can be exposed to specified environmental
(storage) conditions without changing its performance beyond
specified tolerances.
Linearity – The closeness of a calibration curve to a specified
straight line.
Linearity, End Point – Linearity referred to a straight line between
the end points.
Linearity, Independent – Linearity referred to the best
straight line.
Linearity, Least Squares – Linearity referred to a straight
line for which the sum of the squares of the residuals is minimized.
Load Impedance – The impedance presented to the output
terminals of a transducer by the associated external circuitry.
Loading Error – An error due to the effect of the load impedance
on the transducer output.
Measurand – A physical quantity, property or condition
which is measured. Measured Fluid – The fluid which comes in contact with the
sensing element.
Mounting Error – The error resulting from mechanical deformation
of the transducer caused by mounting the transducer
and making all measurand and electrical connections.
Output – The electrical quantity, produced by a transducer,
which is a function of the applied measurand.
Output Impedance – The internal impedance of the transducer
present at the output terminals.
Overload – The maximum magnitude of measurand that can
be applied to a transducer without causing a change in performance
beyond specified tolerance.
Overshoot – In an underdamped transducer, the amount of
output measured beyond the final steady output value in response
to a step change in the measurand.
Pascal (Pa) – The approved pressure unit in the metric system,
defined as equal to 1 Newton per square meter. One Newton
is the force which, when applied to a 1 kilogram mass, will
accelerate the mass 1 meter per second per second
(1 N = 1 Kg m; s2). One Pascal is equal to 0.00145 psi. The
normal unit of pressure used is the kilo Pascal (kPa).
(1 kPa = 0.145 psi).
Pressure, Line – The maximum fluid pressure the transducer
will tolerate at the pressure point without affecting its calibration.
Pressure Transducers:
Absolute – Measures the working fluid pressure difference
from perfect vacuum.
Gauge – Measures the difference of the working fluid pressure
and the ambient pressure where the transducer is located.
Differential – Measures the difference of the pressures of the
fluids at the reference and pressure ports of the transducer.
Two types of differential transducers are: unidirectional
(PSIUD) which measures a single polarity working fluid pressure
with respect to the referenced port, and bidirectional
(PSIBD) which can measure plus/minus with respect to the
fluid pressure at the reference port of the transducer.
Sealed – Measures the working pressure with respect to the
pressure chosen by the transducer manufacturer to seal the reference
side of the transducer (the sealed pressure is usually the
atmospheric pressure of the transducer manufacturer’s
facility). Pressure Units – Six units of pressure are in common use:
- Standard atmosphere
Pounds per square inch (psi)
- Inches of mercury ( ''Hg)
- Kilo Pascal (kPa)
- Inches of water (''H2O)
- Torr, mm of mercury (mm–Hg)
Proof Pressure – The maximum pressure which may be
applied to the sensing element of a transducer without changing
the transducer performance beyond specified tolerances.
Random Errors – Relatively inconstant errors caused by
measurement noise; usually expressed as a quantity indicating
uncertainty limits using statistical terms.
Random Vibration – Non–periodic vibration, described only
in statistical terms, most commonly taken to mean vibration
characterized by an amplitude distribution which essentially
follows the normal error curve (Gaussian distribution).
Range – The spectrum of measurand values, over which a
transducer is intended to measure, specified by upper and lower
limits.
Recovery Time – The time interval, after a specified overload,
after which a transducer again performs within its specified
tolerances.
Reference Pressure – The pressure or the range of pressures
relative to which a differential pressure transducer measures
pressure difference and which can be applied without changing
the transducer’s performance beyond specified tolerances.
Repeatability – The ability of a transducer to reproduce output
readings within a specified tolerance when the same measurand
value is applied to it repeatedly, under the same conditions,
and in the same direction.
Resolution – The magnitude of output step changes (expressed
in percent of full scale output) as the measurand is
continuously varied over the range.
Resonances – Amplified vibrations of transducer components,
within narrow frequency bands, as vibration in specified
transducer axes.
Response Time – The length of time required for the output
of a transducer to rise to a specified percentage of its final value
as a result of a step change of measurand.
Ripple – The r m s ac component of a transducer’s dc output
voltage expressed in percent of the average value of the total
output voltage. Rise Time – The length of time for the output of a transducer
to rise from a small to a large specified percentage of its final
value.
Room Conditions – Ambient environmental conditions for
conducting operational tests which have been established as
follows:
a. Temperature: 25°±10°C (77°±18°F)
b. Relative humidity: 90% or less
c. Barometric pressure: 26 to 32 inches of mercury Self Heating – Internal heating resulting from electrical energy
dissipated within the transducer.
Sensing Element – That part of the transducer which responds
directly to the measurand.
Sensitivity – The ratio of the change in transducer output to
a change in the value of the measurand.
Sensitivity Shift – A change in the slope of the calibration
curve.
Span – The algebraic difference between the limits of the
range.
Stability – The ability of a transducer to retain its performance
throughout its specified operating life and storage life.
Static Calibration – A calibration performed under room
conditions by application of the measurand to the transducer
in discrete amplitude intervals.
Static Error Band – The error band applicable at room conditions
and in the absence of any vibration, shock, or acceleration.
Static Pressure – The force per unit area acting on a wall by
a fluid at rest or flowing parallel to the wall in a pipeline.
Strain Error – The error resulting from a strain imposed on
a surface to which the transducer is mounted.
Systematic Errors – Relatively constant errors caused by effects
such as sensitivity shift, zero shift and known nonlinearities.
Temperature Error – The maximum change in output at any
measurand value within the specified range, when the transducer
temperature is changed from room temperature to specified
temperature extremes.
Temperature Error Band – The error band applicable over
stated environmental temperature limits. Temperature Gradient Error – The transient deviation in
output of a transducer at a given measurand value when the
ambient temperature of the measurand temperature changes at
a specified rate between specified magnitudes.
Theoretical Curve – The specified relationship (table, graph,
or equation) of the transducer output to the applied measurand
over the range.
Theoretical End Points – The specified points between
which the theoretical curve is established and to which no end
point tolerances apply.
Threshold – The smallest change in the measurand that will
result in a measurable change in transducer output.
Time Constant – The length of time required for the output
of a transducer to rise to 63% of its final value as a result of
a step change of measurand.
Traceability – The relationship of a transducer calibration,
through a step–by–step process, to an instrument or group of
instruments calibrated and certified by the National Institute
of Standards and Technology.
Transducer – A device which provides a usable output in response
to a specified measurand.
Vibration Error – The maximum change in output, at any
measurand value within the specified range, when vibration
levels of specified amplitude and range of frequencies are
applied to the transducer along specified axes at room conditions.
Vibration Error Band – The error band applicable when vibration
levels with a specified range of frequencies and amplitudes
are applied to a transducer along specified axes at room
conditions.
Wet/Dry Differential Transducer – Wetted part (where the
fluid is applied) is isolated from the internal circuitry. The circuitry
is exposed to the fluid in the dry port.
Wet/Wet Differential Transducer – Reference and pressure
ports are isolated from the internal circuitry.
Wetted Parts – All internal parts which are exposed to the
measured fluid.
Zero Shift – An error characterized by a parallel displacement
of the entire calibration curve.
References
Boeing:
D6–13450 Qualification Tests for Boeing Designed 747
Electrical/Electronic Equipment
D6–25382–14 Transducer Design Guide
BDM–1622 Hydraulic Systems
BACD2036 Boss, Recessed Seal – Standard Dimensions for
MS33649 Bosses Fluid Connection Internal Straight Thread
BACC45FS Connector, Electrical, Plug, Straight, Threaded
Coupling
Industry:
ISA–S37.1 Standards and Practices for Instrumentation, Electrical
Transducer Nomenclature and Terminology
RTCA/D0–160 Radio Technical Commission for Aeronautics/
Environmental Conditions and Test Procedures for Airborne
Equipment
Military:
MIL–F–18180 Flanges and Flanged Fittings, General Specification
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